Onboard Carbon Capture System Market, Global Outlook and Forecast 2025-2032

MARKET INSIGHTS

Global onboard carbon capture system market was valued at USD 992 million in 2024 and is projected to reach USD 1,787 million by 2032, growing at a CAGR of 9.0% during the forecast period. While North America currently dominates the market, Asia-Pacific is expected to witness the fastest growth due to increasing maritime emissions regulations and expanding shipping fleets.

Onboard carbon capture systems (OCCS) are innovative technologies designed to capture CO₂ emissions directly from ship exhausts during operation. These systems utilize three primary capture methods: pre-combustion (capturing CO₂ before fuel combustion), oxy-combustion (burning fuel in oxygen-rich environment), and post-combustion (removing CO₂ from exhaust gases). The technology plays a crucial role in helping the maritime industry meet International Maritime Organization's (IMO) ambitious target of reducing carbon intensity by 40% by 2030.

The market growth is primarily driven by stringent environmental regulations, increasing carbon pricing mechanisms, and growing investments in green shipping technologies. Key industry players like Alfa Laval and Wärtsilä are actively developing compact OCCS solutions tailored for marine applications, with recent pilot projects demonstrating capture efficiencies exceeding 90%. However, challenges remain regarding system integration, operational costs, and CO₂ storage infrastructure at ports.

MARKET DYNAMICS

MARKET DRIVERS

Stringent Environmental Regulations Accelerating Adoption of Carbon Capture Technologies

The maritime and aviation industries are facing increasing pressure from global environmental regulations that mandate substantial reductions in greenhouse gas emissions. The International Maritime Organization has set ambitious targets to reduce CO₂ emissions by at least 50% from 2008 levels by 2050, while commercial aviation faces similar requirements under CORSIA. These stringent regulations are driving significant investments in onboard carbon capture systems, particularly in commercial shipping where emissions regulations are becoming progressively tighter. Recent data indicates that compliance-driven investments in emission reduction technologies could exceed $60 billion annually across transportation sectors by 2030.

Corporate Sustainability Commitments Fueling Market Demand

Major shipping companies and airlines are making aggressive carbon neutrality pledges, with over 30% of the global shipping fleet operators committing to net-zero operations by 2050. This corporate sustainability push is creating substantial demand for onboard carbon capture solutions as companies seek practical ways to meet their environmental targets. Forward-thinking organizations are investing heavily in pilot programs - for instance, a leading European shipping consortium recently allocated $150 million to test large-scale carbon capture systems across its fleet. Such initiatives demonstrate how voluntary environmental commitments are becoming significant market drivers alongside regulatory requirements.

➤ The aviation sector is witnessing particularly strong growth, with projections showing carbon capture system installations in aircraft potentially reaching 15% of new widebody deliveries by 2030.

MARKET RESTRAINTS

Technical Limitations and Space Constraints Create Implementation Barriers

While onboard carbon capture technology shows promise, significant technical challenges hinder widespread adoption. Current systems face critical limitations in capture efficiency, often struggling to exceed 50-60% CO₂ absorption rates in mobile applications compared to 90%+ achieved in stationary plants. Additionally, the substantial space requirements for storage tanks and processing equipment impose severe constraints, particularly in aircraft where every cubic meter of space carries premium value. These technical hurdles are particularly pronounced in retrofit applications, where system integration often requires costly structural modifications that can increase installation expenses by 30-40%.

Other Restraints

Energy Penalty Concerns
Carbon capture systems consume significant amounts of energy, typically increasing fuel consumption by 10-15%. This creates an operational cost burden that makes adoption challenging in price-sensitive transport sectors.

Infrastructure Gaps
The lack of established CO₂ handling infrastructure at ports and airports creates a chicken-and-egg problem, as operators hesitate to invest in capture systems without guaranteed disposal solutions.

MARKET OPPORTUNITIES

Emerging Carbon Economy Creating New Value Propositions

The development of carbon utilization markets presents transformative opportunities for onboard capture systems. Instead of treating CO₂ as waste, innovative applications in synthetic fuels, building materials, and industrial processes are creating potential revenue streams. Recent pilot projects have demonstrated the economic viability of converting shipboard-captured CO₂ into methanol for reuse as marine fuel, potentially reducing net fuel costs by 5-7% per voyage when scaled. The carbon utilization market for transportation-derived CO₂ is projected to exceed $2 billion annually by 2030, fundamentally changing the cost-benefit equation for adoption.

Advancements in Compact Capture Technologies Opening New Applications

Breakthroughs in membrane-based and phase-change absorption technologies are enabling the development of significantly more compact carbon capture systems. These innovations are particularly impactful for aircraft and heavy vehicles where space constraints have traditionally limited adoption. Industry testing indicates next-generation systems could reduce footprint requirements by 40% while improving energy efficiency by 15-20%, potentially making carbon capture feasible for narrowbody aircraft and regional shipping routes that were previously considered impractical candidates.

MARKET CHALLENGES

High Capital Costs Deterring Fleet-Wide Deployment

The substantial upfront investment required for onboard carbon capture systems remains a critical barrier to adoption. Current system costs range from $2-5 million per installation for large vessels, with aircraft systems commanding even higher premiums due to stringent aviation certification requirements. These capital expenditures often result in payback periods exceeding 5-7 years—a challenging proposition for asset owners operating on thinner margins. While costs are projected to decline by 20-30% by 2030 through technological advancements and economies of scale, the current financial hurdle remains significant.

Other Challenges

Regulatory Uncertainty
Evolving emissions accounting standards and lack of harmonized international regulations create uncertainty that discourages long-term investments in capture technologies.

Operational Complexity
Integrating carbon capture systems with existing vessel and aircraft operations requires extensive crew training and maintenance protocols, adding to operational overheads that many operators find prohibitive.

Segment Analysis:

By Type

Post-Combustion Segment Leads Due to Its Adaptability Across Existing Infrastructure

The market is segmented based on type into:

• Pre-Combustion

  • Subtypes: Integrated Gasification Combined Cycle (IGCC) systems and others

• Oxy-Combustion

• Post-Combustion

  • Subtypes: Amine-based solvents, membrane separation, and others

By Application

Maritime Sector Dominates Owing to IMO 2050 Emissions Regulations

The market is segmented based on application into:

• Ship

• Aircraft

• Vehicle

• Others

By Capture Capacity

Mid-Range Systems (10-50 Tonnes/Day) Gain Traction for Balanced Efficiency

The market is segmented based on capture capacity into:

• Small-scale (Below 10 tonnes/day)

• Mid-range (10-50 tonnes/day)

• Large-scale (Above 50 tonnes/day)

By Technology

Chemical Absorption Leads With Established Deployment in Marine Vessels

The market is segmented based on technology into:

• Chemical Absorption

• Adsorption

• Membrane Separation

• Cryogenic Separation

COMPETITIVE LANDSCAPE

Key Industry Players

Companies Accelerate Innovation to Meet Decarbonization Demands

The global onboard carbon capture system market exhibits a dynamic competitive environment with established marine engineering firms and emerging carbon tech specialists vying for market share. Alfa Laval and Wärtsilä Corporation currently lead the space, leveraging their decades of experience in marine systems and strategic partnerships with shipping operators. These companies accounted for a combined 28% market share in 2024, according to recent industry reports.

MAN Energy Solutions has made significant strides by integrating carbon capture with their dual-fuel engines, while Aker Carbon Capture brings patented solvent-based technology from land-based applications to maritime use. The growth of these players stems from their ability to deliver scalable solutions that comply with increasingly stringent IMO emissions regulations.

Meanwhile, energy giants like Saudi Aramco and industrial leaders such as BASF are entering the space through joint ventures and technology licensing agreements. Their involvement brings crucial chemical processing expertise and substantial R&D budgets to accelerate system efficiency improvements.

Recent developments highlight the intensifying competition. In Q1 2024, Wärtsilä launched its compact CCS prototype for medium-sized vessels, while Alfa Laval secured contracts with three major European ferry operators. Such moves demonstrate how companies are racing to commercialize viable solutions before 2030 climate targets take effect.

List of Key Onboard Carbon Capture System Companies

• Alfa Laval (Sweden)

• MAN Energy Solutions (Germany)

• Wärtsilä Corporation (Finland)

• Panasia (South Korea)

• Aker Carbon Capture (Norway)

• Samsung Heavy Industries (South Korea)

• Carbon Engineering (Canada)

• Saudi Arabian Oil Company (Saudi Arabia)

• LanzaTech (U.S.)

• BASF (Germany)

ONBOARD CARBON CAPTURE SYSTEM MARKET TRENDS

Stringent Emission Regulations Fueling Market Growth

The global Onboard Carbon Capture System market is witnessing accelerated growth due to tightening environmental regulations across maritime and aviation sectors. The International Maritime Organization’s (IMO) 2030 and 2050 emission reduction targets – mandating a 40% reduction in carbon intensity by 2030 and 70% by 2050 compared to 2008 levels – are compelling vessel operators to adopt carbon capture technologies. Similarly, the European Union’s Fit for 55 package and the U.S. Inflation Reduction Act’s tax credits for carbon sequestration are creating favorable policy frameworks. Shipping accounts for nearly 3% of global CO2 emissions, making it a critical sector for decarbonization efforts.

Other Trends

Advancements in Compact Capture Technologies

Technological innovations are addressing key challenges in space and weight limitations for onboard systems. Recent developments include modular membrane separation units achieving 90% capture rates with 30% less space utilization compared to conventional amine-based systems. Cryogenic carbon capture prototypes for aviation have demonstrated 85% efficiency in test flights, while marine-grade solvent systems now feature 50% faster absorption rates. These improvements are critical for practical implementation across vessels and aircraft where space optimization is paramount.

Increasing Cross-Industry Collaborations

The market is seeing unprecedented collaboration between energy companies, shipbuilders, and technology providers. Joint ventures like the partnership between Samsung Heavy Industries and Shell aim to commercialize liquefied CO2 carrier systems by 2025, while aerospace manufacturers are working with carbon engineering firms to develop lightweight aircraft capture modules. Such collaborations are reducing R&D costs by an estimated 20-25% through shared infrastructure and accelerating time-to-market for scalable solutions. This trend is particularly strong in Europe and Asia-Pacific regions where government-backed consortiums are common.

Growing Retrofit Market Opportunities

With over 60,000 large commercial vessels currently in operation globally, the retrofit segment presents a $12 billion addressable market for carbon capture systems. Recent data shows a 300% increase in inquiries for retrofitting existing fleets since 2022, driven by rising carbon credit prices and fuel cost savings. System providers are developing plug-and-play solutions compatible with multiple engine types, with payback periods now projected at 5-7 years compared to 8-10 years previously. This shift is making carbon capture economically viable for mid-sized operators beyond just industry leaders.

Regional Analysis: Onboard Carbon Capture System Market

North America
North America dominates the onboard carbon capture system market, driven by stringent emission regulations and substantial investments in decarbonization technologies. The U.S. leads with initiatives like the Inflation Reduction Act, which allocates $369 billion for clean energy and carbon reduction projects. Major players such as Carbon Engineering and BASF are actively developing compact carbon capture solutions for maritime and aviation applications. However, high implementation costs and technical challenges in retrofitting existing fleets remain key barriers. The region’s focus on achieving net-zero targets, particularly in Canada’s shipping corridors, continues to accelerate demand for scalable onboard systems.

Europe
Europe’s market growth is fueled by the EU’s Fit for 55 package, mandating a 55% reduction in greenhouse gas emissions by 2030. Strict International Maritime Organization (IMO) regulations and carbon pricing mechanisms have pushed companies like Alfa Laval and MAN Energy Solutions to innovate in post-combustion capture technologies. The Nordic countries, with their strong maritime heritage, are early adopters, leveraging funding from programs like Horizon Europe. While regulatory clarity supports adoption, concerns about operational efficiency and space constraints on smaller vessels present ongoing challenges. The region’s emphasis on circular carbon economies further incentivizes R&D in modular capture systems.

Asia-Pacific
Asia-Pacific is the fastest-growing market due to expanding shipping fleets and increasing pressure to curb emissions from China, Japan, and South Korea. China’s pledge to peak carbon emissions by 2030 has spurred investments in pilot projects, particularly for liquefied natural gas (LNG) carriers. Japan’s “Green Growth Strategy” supports partnerships between corporations like Panasia and research institutions to develop lightweight capture units. However, cost sensitivity and reliance on conventional fuels delay widespread implementation across emerging economies. India’s focus on coastal shipping decarbonization and Southeast Asia’s bunkering hubs present untapped opportunities for retrofit solutions.

South America
South America’s market remains nascent but shows potential, particularly in Brazil’s offshore support vessel sector and Argentina’s growing biofuel-powered fleet. Limited regulatory frameworks and economic instability hinder large-scale adoption, though regional collaborations with European technology providers are increasing. The lack of local manufacturing capabilities forces dependence on imported systems, raising costs. Recent discoveries of offshore oil reserves may paradoxically drive demand for carbon capture in maritime logistics, provided financing mechanisms improve.

Middle East & Africa
The Middle East, led by Saudi Arabia and the UAE, is investing heavily in carbon capture as part of oil diversification strategies. Saudi Aramco’s partnerships with Samsung Heavy Industries aim to develop integrated capture-storage solutions for tankers. Africa’s market is constrained by minimal emission regulations but sees growing interest in carbon credit initiatives for coastal shipping. Infrastructure gaps and fuel quality issues currently limit technological uptake, though Dubai’s green port initiatives and South Africa’s bunkering projects indicate gradual progress toward emission-aware maritime operations.

Report Scope

This market research report offers a holistic overview of global and regional markets for the forecast period 2025–2032. It presents accurate and actionable insights based on a blend of primary and secondary research.

Key Coverage Areas:

• ✅ Market Overview

  • Global and regional market size (historical & forecast)

  • Growth trends and value/volume projections

• ✅ Segmentation Analysis

  • By product type (Pre-Combustion, Oxy-Combustion, Post-Combustion)

  • By application (Ship, Aircraft, Vehicle, Others)

  • By end-user industry (Marine, Aviation, Automotive)

• ✅ Regional Insights

  • North America, Europe, Asia-Pacific, Latin America, Middle East & Africa

  • Country-level data for key markets (U.S., China, Germany, Japan)

• ✅ Competitive Landscape

  • Company profiles and market share analysis

  • Key strategies: M&A, partnerships, expansions

  • Product portfolio and pricing strategies

• ✅ Technology & Innovation

  • Emerging carbon capture technologies

  • Automation and efficiency improvements

  • Integration with IoT for real-time monitoring

• ✅ Market Dynamics

  • Key drivers supporting market growth

  • Restraints and potential risk factors

  • Supply chain trends and challenges

• ✅ Opportunities & Recommendations

  • High-growth segments

  • Investment hotspots

  • Strategic suggestions for stakeholders

• ✅ Stakeholder Insights

  • Target audience includes manufacturers, suppliers, distributors, investors, regulators, and policymakers

FREQUENTLY ASKED QUESTIONS:

What is the current market size of Global Onboard Carbon Capture System Market?

-> The global onboard carbon capture system market was valued at USD 992 million in 2024 and is projected to reach USD 1,787 million by 2032.

Which key companies operate in Global Onboard Carbon Capture System Market?

-> Key players include Alfa Laval, MAN Energy Solutions, Wartsila Corporation, Panasia, Aker Carbon Capture, Samsung Heavy Industries, Carbon Engineering, Saudi Arabian Oil, LanzaTech, and BASF.

What are the key growth drivers?

-> Key growth drivers include stringent environmental regulations, increasing focus on decarbonization in transportation, and technological advancements in carbon capture systems.

Which region dominates the market?

-> Europe currently leads the market due to strict emissions regulations, while Asia-Pacific is expected to show the highest growth rate during the forecast period.

What are the emerging trends?

-> Emerging trends include development of compact capture systems, integration with alternative fuels, and increasing R&D in maritime applications.